Isihloko: Ukuqonda Inqubo Ye-Irradiation Cross-Linking: Ithuthukisa Kanjani Ikhebula le-PV

Embonini yamandla elanga,ukuqina nokuphephaazinakuxoxisana, ikakhulukazi uma kukhulunywa ngezintambo ze-photovoltaic (PV). Njengoba lezi zintambo zisebenza ngaphansi kwezimo ezishubile zemvelo—amazinga okushisa aphakeme, ukuchayeka kwe-UV, nokucindezeleka komshini—ukukhetha ubuchwepheshe bokufaka obufanele kubalulekile. Esinye sezixazululo eziphumelela kakhulu ezisetshenziswa ekukhiqizeni amakhebula elanga asebenza kahle kakhului-radiation cross-linking.

Lesi sihloko sichaza ukuthi kuyini ukuxhumanisa kwe-irradiation, ukuthi inqubo isebenza kanjani, nokuthi kungani kuyisinqumo esikhethwayo sokukhiqiza ikhebula lesimanje le-photovoltaic.

Yini I-Irradiation Cross-Linking inIzintambo ze-PV?

I-Irradiation cross-linkingindlela engokoqobo esetshenziselwa ukuthuthukisa izakhiwo zezinto zokufakwa kwamakhebula, ikakhulukazi i-thermoplastics njenge-polyethylene (PE) noma i-ethylene-vinyl acetate (EVA). Inqubo iguqula lezi zinto zibeama-polymers we-thermosetngokuchayeka emisebeni enamandla amakhulu, ngokuvamile kusetshenziswa ubuchwepheshe be-electron beam (EB) noma imisebe ye-gamma.

Umphumela uba aisakhiwo samangqamuzana esinezinhlangothi ezintathuenokumelana okuphakeme nokushisa, amakhemikhali, nokuguga. Le ndlela isetshenziswa kakhulu ekukhiqizenii-polyethylene exhunywe ngokuphambene (XLPE) or I-EVA ekhanyayo, okuyizinto ezijwayelekile ku-PV cable insulation.

I-Irradiation Cross-Linking Process Ichaziwe

Inqubo yokuhlanganisa imisebe iyindlela ehlanzekile nenembayo engenaziqalisi zamakhemikhali noma ama-catalysts ahilelekile. Nansi indlela esebenza ngayo:

Isinyathelo 1: I-Base Cable Extrusion

Ikhebula liqala ukukhiqizwa nge-standard thermoplastic insulation layer kusetshenziswa i-extrusion.

Isinyathelo sesi-2: Ukuvezwa kwemisebe

Ikhebula elikhishiwe lidlula ku-ani-accelerator ye-electron beam or Igumbi lemisebe ye-gamma. I-radiation enamandla amakhulu ingena ku-insulation.

Isinyathelo sesi-3: I-Molecular Bonding

Imisebe iphula izibopho ezithile zamangqamuzana kumaketanga e-polymer, ivumelaizixhumanisi ezintshaukwakha phakathi kwabo. Lokhu kushintsha impahla kusuka ku-thermoplastic kuya ku-thermoset.

Isinyathelo sesi-4: Ukusebenza Okuthuthukisiwe

Ngemva kokushiswa kwemisebe, i-insulation iba yizinzile, iguquguquke, futhi ihlala isikhathi eside—ilungele ukusetshenziswa kwelanga lesikhathi eside.

Ngokungafani nokuxhumanisa kwamakhemikhali, le ndlela:

  • Ayishiyi izinsalela zamakhemikhali

  • Ivumela ukucubungula kwenqwaba okungaguquki

  • Ivumelana kakhulu nemvelo futhi i-automation-friendly

Izinzuzo ze-Irradiation Cross-Linking kuPV Cable Manufacturing

Ukusebenzisa i-irradiation cross-linking kuzintambo ze-photovoltaic kuletha izinzuzo eziningi zobuchwepheshe nezokusebenza:

1.Ukumelana Nokushisa Okuphezulu

Izintambo ezifakwe imisebe zikwazi ukumelana namazinga okushisa aqhubekayo okusebenza kwekufika ku-120°C noma ngaphezulu, okubenza bafaneleke ophahleni lwendlu nasezifundeni ezinezinga lokushisa eliphezulu.

2. Ukuguga Okuhle Kakhulu kanye Nokumelana ne-UV

I-insulation exhunywe ngokuphambana imelana nokucekelwa phansi okubangelwaimisebe ye-ultraviolet, ozone, futhii-oxidation, isekela aIminyaka engu-25+ impilo yesevisi yangaphandle.

3. Amandla Emishini Ephakeme

Inqubo iba ngcono:

  • Ukumelana nemihuzuko

  • Amandla aqinile

  • Ukumelana nokuqhekeka

Lokhu kwenza amakhebuli aqine kakhulu ngesikhathi sokufakwa nasezindaweni eziguquguqukayo njengamaphaneli elanga afakwe kwi-tracker.

4. I-Flame Retadancy

Ukufakwa kwe-cross-linked kuhlangabezana namazinga aqinile okuphepha emlilweni afana nalawa:

  • I-EN 50618

  • I-IEC 62930

  • I-TÜV PV1-F

Lawa mazinga abalulekile ekuthotshelweni kwe-EU, e-Asia, nasezimakethe zelanga zamazwe ngamazwe.

5. Ukuzinza Kwamakhemikhali Nogesi

Amakhebuli afakwe imisebe:

  • Ukuchayeka kuwoyela ne-asidi

  • Inkungu kasawoti (ukufakwa ogwini)

  • Ukuvuza kukagesi kanye nokuwohloka kwe-dielectric ngokuhamba kwesikhathi

6.Ukukhiqiza Okunobungane futhi Okuphindaphindwayo

Njengoba ingadingi izithasiselo zamakhemikhali, i-irradiation cross-linking yile:

  • Ukuhlanza imvelo

  • Inembe kakhudlwana futhi iyakalekaukukhiqizwa ngobuningi

Izimo zohlelo lokusebenza zamakhebula e-PV ane-Irradiated

Ngenxa yezakhiwo zabo ezithuthukisiwe,izintambo ze-PV ezixhumene ne-radiatedzisetshenziswa ku:

  • Amasistimu elanga okuhlala ophahleni kanye nezohwebo

  • Utility-scale amapulazi elanga

  • Ukufakwa kogwadule kanye ne-UV ephezulu

  • Izinhlaka zelanga ezintantayo

  • Ukusetha amandla elanga angaphandle kwegridi

Lezi zindawo zidinga amakhebuli agcina ukusebenza phakathi namashumi eminyaka, ngisho nangaphansi kokushintshashintsha kwesimo sezulu nemisebe ye-UV eyingozi kakhulu.

Isiphetho

I-Irradiation cross-linking ingaphezu nje kokuthuthukiswa kobuchwepheshe—impumelelo yokukhiqiza ethinta ngokuqondile.ukuphepha, ubude bempilo, futhiukuthobelaezinhlelweni ze-PV. Kubathengi be-B2B nosonkontileka be-EPC, ukukhetha izintambo ze-PV ezifakwe imisebe kuqinisekisa ukuthi amaphrojekthi akho elanga asebenza ngokwethembeka iminyaka, ngokulungiswa okuncane nokusebenza kahle okuphezulu.

Uma ufuna izintambo ze-PV zokufakwa kwakho kwelanga, hlala ubheka imininingwane eshiwoyoI-electron beam cross-linked insulation or iradiation XLPE/EVA, futhi uqiniseke ukuthi umkhiqizo uhambisana nezindinganiso zamazwe ngamazwe ezifanaI-EN 50618 or I-IEC 62930.


Isikhathi sokuthumela: Jul-23-2025